AGV Automation for Cocoa Powder Production

Basic Project Information

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Food

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Qty: Forklift*5

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Payload: 1400kg

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Cycle 16hours/day

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Challenge

  • Limited space constraints affecting equipment layout and transport pathways.
  • Variability in pallet dimensions and heights, requiring dynamic adjustments and real-time alignment.
  • Efficiency gap between manual operations and automated systems, limiting productivity gains.
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Solution

  • Optimizing space usage through careful planning of pathways and equipment placement.
  • Implementing PLC-controlled systems with signal feedback to ensure real-time alignment and adaptability.
  • Replacing manual labor with automated forklifts to boost overall efficiency and productivity.

AMR

Compact Stacker 1.4T

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Payload

1400kg

Lifting height

3000mm

Slam navigation

Slam Laser

Safety

2D & 3D laser, photoelectric sensor, emergency stop, bumper strip

Compact Stacker 1.4T

Reach Stacker 1.4T

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Payload

1.4T

Lifting height

Max 1600mm

Slam navigation

Slam Laser

Safety

2D & 3D laser, photoelectric sensor, emergency stop, bumper strip

Reach Stacker 1.4T

How it works?

01/

The automated forklift picks up the pallet from the production line and ensures correct alignment and height using PLC signals.

02/

The forklift places the pallet onto the stretch wrapping machine’s roller conveyor, designed specifically for wrapping.

03/

The conveyor moves the pallet to the center of the wrapping machine, where it is wrapped in protective film.

04/

After wrapping, sensors confirm the pallet’s position and trigger the forklift to retrieve it.

05/

In the storage area, sensors detect the availability of racks, and the system directs the forklift to place the pallet appropriately.

06/

Once placed, the system updates the rack status, and the cycle.

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Result

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90% Automatico

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ROI 1.5 years

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Labor -90%

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Improved Consistency

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